Ring Frame
How to process cotton/long staple fibre blends on short staple ring frame
An attempt has been made to blend cotton fibres with long staple fibre strands made of silk and polyester-wool using siro spinning system and to evaluate the samples produced for some physical properties. Blending of these fibres using siro spinning appears to be possible at low spindle speeds. Yarns produced in the modified drafting system show better moisture content, evenness and hairiness, and these properties are influenced by the cotton fibre content in the blended yarn.Keywords: Hairiness, Index of irregularity, Moisture content, Poly-wool, Silk, Siro-spun yarn, Tenacity
1 Introduction
In siro spinning, two similar or different roving strands are fed into the drafting zone and maintained separately throughout the drafting process till the nip of the front roller, using suitable guides in the middle zone and also prior to delivery rollers. At the nip of the delivery roller, both the strands are condensed, twisted together and wound by the spindle. Convergence of strands at the delivery roller is governed by spinning speed, strand twists and fineness of the yarn; optimal convergence angle of the two strands in equilibrium is 90° with resonance at 127° (refs 1,2) Many attempts have been made earlier to process worsted roving materials on the cotton ring spinning system with suitable modifications in the drafting system, though the longer wool fibres are stretch-broken.3‘4 Also, extensive works have been carried out in the siro spinning using short staple spinning system, nevertheless the literatures related to siro spinning of cotton and long staple fibres are not available. Effects of strand spacing, apron spacing, yarn twist, spindle speed and break draft on yarn tenacity, elongation, evenness, hairiness have been studied earlier using cotton527, viscose", acrylic 1°, polyester-cotton11, polyester-viscose”, jute-cotton12 blends in short staple spinning systems. Attempts have also been made to produce polyester-wool blends13 with the optimized strand spacing in the drafting zones in the short staple fibre ring frame. In the present work, an attempt has been made to produce cotton/polyester-wool and cotton/silk blended yarns through short staple spinning process by modifying drafting zone of the short staple spinning system.
2 Materials and Methods
2.1 Materials
Cotton fibres (MCU-5) with 1.46 dtex (3.7 lg/inch) fineness, 29.4 mm span length (2.5%) and 13.9 mm span length (50%) were used to produce cotton roving with 0.369 ktex linear density through short staple spinning preparatory machines (M/s Ramakrishna Spinning Mills, Coimbatore). Silk roving was produced from mulberry silk with a linear density of 0.492 ktex (1.3 dtex per fibre, 94mm average length and CV% 23) through long staple spinning preparatory system (M/s Himatsinghka Filati, Bangalore). Long staple polyester-wool (75:25) blended roving with a linear density of 0.295 ktex was produced using the variable cut length polyester fibres (2.2 dtex) with a mean fibre length of 72 mm (CV% 4.2%) blended with merino wool of 22.5 micron diameter and Hauter average length of 75 mm (CV% 35%). The wool was procured from M/s Raymond India Limited, Vapi. Both silk and polyester-wool (here after poly-wool) blends were processed on NSC FM7N rubbing frame with 5 rubs/m.
2.2 Methods 2.2.1 Spinning
Double rove spinning of cotton/silk and cotton/poly-wool roving materials was carried out in
the short staple ring frame (LR G5/1 with P 3-1 drafting system) with the total draft of 28.8 (break draft 1.28) to produce the nominal resultant count of 35 tex and 25 tex respectively with a metric twist multiplier of 120. The distance between two roving strands was maintained at 6 mm using a specially fabricated guide at the back, middle zones ( Fig. 1) and grooves were made in the middle apron top roller in the drafting system to replicate the slip draft system
adopted in long staple spinning systems 14 ( Fig. 2).
Cotton roving strand was made to pass through normal portion in the same roller, for drafting separately and throughout processing, the spindle speed was kept constant at 8000 rpm.
2.2.2 Angle of Spinning Triangle
The angle of the spinning triangle was calculated theoretically using the strand spacing and height of the triangle measured during the processing (Fig. 3), as reported in the literatures!’ 15 Roving strands of long staple fibres were used for the calculation of angle of spinning triangle, using a double grooved top roller (not shown here as it is not used for other purposes).
2.2.3 Linear Density
An automatic wrap reel with a perimeter of 1.5 yards was used to prepare the leas having a length of 120 yards. The skeins were conditioned and weighed for the calculation of linear density as per ASTM D1907-01 test method. Average of 20 measurements was taken for the calculation of linear density and coefficient of variation.
2.2.4 Unevenness
Unevenness of the yarns was measured as suggested in ASTM D1425-96 procedure using capacitance based Uster unevenness tester UT3. Spectrograms were obtained to assess the periodic faults and to take the remedial actions. Index of irregularity was calculated using the following formula:
Index of irregularity = U % Actual/U % Limit
2.2.5 Hairiness
Hairiness count and average hairiness values were calculated as stated in ASTM D5647-01 using photoelectric based testing system attached with the Zweigle G566 hairiness tester with a pretension of 5 cN. The test length of 100 m from each specimen was tested for the fibres having a length of 3mm at the speed of 50 m/min. An average of 5 readings was taken for the purpose. The instrument also gives the total number of protruding fibres having a length above 3mm (S3) and its variation over the mean value.
2.2.6 Moisture Content
Specimens were weighed and conditioned at 23°C±2°C temperature and 65±2% relative humidity to reach the equilibrium conditions. The tests were
carried out using ISO 1833-1980 test method, Carbolite oven and Metier weighing balance system. The difference between the initial and the final weights was expressed as moisture content of the specimen.
2.2.7 Tensile Properties
Tensile properties were measured using Premier Tensomaxx 7000 tensile testing equipment and experiment was carried out as per ASTM D2256-02. Specimens with a length of 500mm at a strain rate of 250 mm/min were used to obtain the values of breaking tenacity and breaking elongation. For every sample, 200 tests were carried out. Mean values and coefficient of variation were taken for the report and analysis.
3 Results and Discussion
No observable end breaks while spinning have been recorded, though the spinning triangle formation at the delivery is not stable due to difference in the linear densities of roving materials used in the experiments. The increase in hairiness is observed in the delivered yarn, visibly, in the absence of twin roving guides in the drafting zone.
3.1 Unevenness
Twin roving condensers placed in the drafting zone facilitate the movement of roving strands in stable conditions, and in the absence of condensers the roving strands become dynamically unstable, as shown by higher horizontal vibrations at the delivery of strands. The angle of spinning triangle increases with the increase in strand spacing, but decreases at higher strand spacing (Fig. 4). A negative correlation with a coefficient of —0.967 is obser
ved between height of the triangle and spinning angle. The linear density of the yarns produced through the double rove spinning shows the variation (Table 1) that is within the preferred tolerance levels.16
Lower unevenness values are observed in the case of silk yarns followed by cotton and poly-wool yarns. In the case of cotton blended yarns, unevenness values are found to be higher in the cotton/ poly-wool yarns than in cotton/silk blended yarns (Table 1). Very high values obtained in the case of poly-wool and cotton/poly-wool yarns could possibly be due to the lower number of fibres in the yarn cross-section, which also shows a perfect negative correlation (coefficient —0.995) with U%. Also, lower number of fibres in the yarn cross-section results in higher limiting irregularity and index of irregularity in these yarns, as compared to the silk and cotton/silk blended yarns, which could be an important parameter in this case rather than the linear density and its effect. Interestingly, even with more number of fibres in yarn cross-section, the observed unevenness values are found to be higher in the 100% cotton spun yarn, possibly due to the slip draft arrangement and wider
draft zone setting, originally set for processing long staple strands. Total imperfections, as calculated by the sum of thin places, thick places and neps, are found to be very less in the case of 100% silk (62) and cotton/silk (93) spun yarns, while high values are observed in the case of poly-wool and cotton/polywool spun yarns, i.e. 230 and 265 respectively.
3.2 Hairiness
Hairiness values measured in the yarn indicate the amount of short fibres and the variations in the fibre lengths, since the majority of the protruding hairs is contributed by the short fibres. Lower hairiness values are observed in the case of poly-wool spun yarn followed by silk yarn as compared to that in the case of cotton yarns (Table 1). The highest hairiness value observed for cotton could possibly be due to the wider roller setting and slip draft arrangement used in the process, which are not normally used in such systems. Marginally higher hairiness values are observed in the case of cotton/silk yarns followed by cotton/polywool yarns, which demonstrate the influencing role of the cotton fibres. Larger difference is found in mean fibre lengths of silk and cotton fibres as compared to that in poly-wool and cotton fibres. Lower values observed in the case of blended yarns could be, as stated in the literature, due to the trapping of the surface fibres in the individual strands, prior to the formation of the twisted strands!’"
The S3 value is found to be very high in the case of 100% cotton yarn (S3 = 1007) compared to that in case of silk (539) and poly-wool (318) yarns. Cotton / silk (S3 = 960) and cotton/poly-wool (S3 = 959) blended yarns show marginal decrease in the S3 values as compared to cotton yarn, though the values are higher than that found without cotton content.
3.3 Moisture Absorption
The moisture content values of the conditioned samples are found to be lower in the case of cotton and poly-wool yarns and higher in the case of silk yarn (Table 1) and therefore the cotton / silk yarn shows higher moisture content than the cotton / poly-wool yarn. The value for poly-wool yarn is found to be lesser than that of silk yarn in spite of higher regain value of wool fibres, mainly due to higher proportion of polyester in the blend.
3.4 Tenacity and Elongation
The shape of the force-elongation curves shows distinct features, clearly dominated by the presence of different component fibres. Tensile properties of the blended yarns have been dealt elaborately in the past by many authors in terms of component fibres present in the yarn structure!’ In the case of cotton spun yarn, no clear yield point is visible in all the tests while it is observed in the cases of silk and poly-wool yarns. However, the yield point is unidentifiable in the case of cotton/poly-wool blended yarn, though both polyester and wool fibres can exhibit clear yield points in the fibre form. This is not observed in the case of cotton/silk blended yarn, which shows a pronounced yield point before the onset of permanent deformation in the yarn. This is possibly due to the higher cotton fibre proportion (-55%) in the case of cotton/poly-wool blend as compared to that in case of silk / cotton blended (— 45%) yarn.
As far as the tenacity values are concerned, poly-wool and cotton/poly-wool blended yarns exhibit lower values followed by cotton yarns (Table 1) while silk and cotton/silk blended yarns exhibit higher values. Tenacity values realized in the cases of poly-wool and silk yarns reduce by —21% with the introduction of cotton in the yarn structure. In the case of elongation, higher values are obtained for poly-wool (— 13.70-20.50%) and silk (11.0-12.34%) spun yarns, while low values are obtained for cotton spun yarns (6.10-6.90%). However, with the introduction of cotton component into the yarn structure, the elongation values of blended yarns also reduce considerably by 24.51% and 57.40% for cotton/silk and cotton/poly-wool yarns respectively. Changes in tenacity and elongation values, once again, demonstrate the influence of cotton fibre proportion in the measured properties of the resultant yarn.
4 Conclusions
Lower variation levels in the linear density of blended yarns show better compatibility among the different fibres used in the experiment. The unevenness of the yarns is found to vary with respect to the number of fibres present in the cross-section. Increase in the hairiness values is observed when cotton component is introduced in the yarn structure; however, no significant differences are observed in the case of total number of protruding hairs of 3 mm and above. Moisture content found in the cotton/polywool and cotton/silk samples is higher than that in cotton yarns, which promises comfort properties similar to that of cotton materials. Tensile properties of the yarns are dominated by the major fibre
component present in the yarn structure in all the samples.
Above attempt reveals a possibility for blending long staple fibres and short staple fibres through spinning process, which definitely could be a value proposition. But, the above system requires installation of two different preparatory set-ups for producing long staple and short staple roving strands, which needs to be borne in mind before making commercial attempts. However, a wide scope exists for further research in terms of reducing the incidences of single strands in the yarn structure due to strand breakage, rigidity and other structural aspects of the yarn produced in the above system.
Industrial Importance: On account of certain commercial limitations in terms of maintaining two different spinning preparatory machine set-ups for long staple and short staple fibres, processing of this novel product could be attempted by outsourcing one component. Fabrics made out of these yarns could help the processors to develop products that suit tropical climatic conditions.
Ring Frame LR 63
| Lakshmi Ring Frame LR 63 spins compact yarn. Yet another value –added product from LMW. Lakshmi Ring Frame LR 63 Compact Spinning System | ||||||||||
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 Fibres emerging at the nip of the delivery drafting roller are compacted through specially designed path in the magnetic compactor | 
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Innovation in the series of proven, established and successful line of LR6 Ring frames The variants in LR60 series are LR60/A – Without Doffer LR60/AX – With Doffer LR60/AXL – With Link Coner LR63 – Lakshmi RoCoS Compact Spinning System is available as an option in all the above models The main drive – with inverter | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Ring Frame LR 6S
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Ring spinning optimizing Tips
ABSTRACT
In this study, many approaches were examined such as spindle defects and yarn bobbin position along with successively varying spindle speed to select the optimum processing parameters for standard testing of the Egyptian cotton, and hence suggesting a spinning procedure for the CRI 96-spindle-hour spinning test. Giza 80 was used to test the spindle error and yarn bobbin position also, to study the varying spindle speed, while, Giza 80 as well as Giza 86 and Giza 70 were used to reveal the spinning limit technique.
The coefficient of variation in lea count strength product (introduced between the spindles of the ring frame) was considerable, the variance was very small (1.01 %) in extreme cases and could be neglected. The lea count strength product at different positions on the bobbin spun on the ring frame between the pigtail to full bobbin was insignificant. The increase in spindle speed from 1000 to 17500 rpm did not affect single yarn strength, yarn evenness and yarn hairiness. The total imperfections are at 10,000 rpm minimum of spindle, and beyond this speed the imperfections increase gradually with the increase in spindle speed.
The proposed procedure of accelerated spinning technique appears promising in indicating the relative level of end breakage and optimum yarn quality parameters for different cotton varieties. A series of 96- spindle-hour spinning tests proved to be reliable in exploring practical spinning limits of any cotton to find out the finest count for a particular cotton; taking into consideration ends-down and yarn quality parameters.
Keywords: Egyptian cotton, cotton spinning, bobbins
INTRODUCTION
As a result of the technological advances in spinning industry, The Cotton Research Institute, in its effort to continuously improve the Egyptian cotton competitiveness in the world markets has modernized the experimental spinning mill. It was established in 1935 and expanded in 1965, and is running according to a system using very small samples of lint (60 grams). A completely new spinning mill working under a semi-industrial condition using a
bulk sample of lint (5 Kg minimum) has been added more recently (2006).
A standard testing system is required to make the best use of the new machinery. To define the new system, several spinning variables, especially spindle speed and spindle defects, yarn bobbin position and spinning potential.
The effect of spindle speed on yarn properties was observed by many workers, Anbarasan (1996) reported that the benefit available with the advanced speed system was subsequently extended future with the introduction of variable speed system such as inverter drive system. This system offers the possibility of arranging a selective and continuous speed adjustment for the complete cop build. In this way, optimum conditions of spindle speed can be obtained such that, throughout the cop build, a practically constant spinning tension is available. Chaudhuri (2003) in his work on acrylic spun yarn observed that, increase of spindle speed results in the increase of yarn tenacity, initial modulus, work of rupture, packing coefficient and total imperfections up to spindle speed of 18000 rpm whereas mass irregularity remains unchanged. Hairiness Index does not show any relationship with the increase in spindle speed. Nasir et al. (2004) and Shamuganandam et al (2005) indicated that the spindle speed is the most important parameter deciding the ring frame production per spindle. From quality point of view, it was observed that lower spindle speed was better for yarn quality parameters viz. yarn count, yarn lea strength. From production point of view higher spindle speed was the best but it deteriorates yarn quality. The three key factors which determine spindle speeds are the technological capability of ring frame, end breakage rate and yarn quality.
The spinning performance of cotton is evaluated mainly by its rate of end breakage per 1000 spindle hours. For a valid evaluation of cotton, experience has shown that a minimum of 25000 spindle-hour mill scale test, the conventional 5000 spindle-hour pilot plant scale test, the SRRL “Southern Regional Research Laboratory” 720 spindle-hour scale spinning performance test and the 84 spindle-hour small laboratory scale spinning performance are needed, (ASTM 1991). These many spindle hours need much material and time, and necessarily limit the extent of the possible evaluations. As a result, research laboratories find it difficult to conduct such types of “spinnability” tests routinely, since experimental samples are generally small and processing equipment is limited, (Louis 1961). In Cotton Research Institute “CRI”, increase emphasis are placed on comparing the new promising varieties with commercial ones and evaluate the new hybrid in isolated filed. Thus it appears that there is a real need for a procedure to rapidly evaluate the spinning performance in terms of yarn quality and end breakage rate.
Rouse (1965) proposed an equation for predicting the spinning potential yarn number “SPY.”
The equation used to compute the SPY is given as follows:
SPY = 2(Na) – (Nn) – 0.2B
= Na – e – 0.2B
Where;
SPY: Spinning potential yarn number (expressed as English yarn count, Ne)
Na: Actual yarn count
Nn: Nominal yarn count
B: Number of spindles with end breakage e: Nn – Na: error in actual yarn count
The formula was criticized by Zhu and Ethridge (1996) as follows;
1. Neither the formal nor the informal record on development and application of the ring SPY test contains explanation or justification of the term -0.2B in the equation. Since there is no theoretical justification, it must be surmised that it was determined by empirical testing done during the 1950’s. Therefore, prudence would demand that its empirical validity be verified on modern ring spinning frames.
2. It is also not explained in the literature why the actual yarn count (Na) is doubled while the nominal yarn count (Nn) is not. The second line of the equation was added to indicate that the formulation results in an adjustment for the failure to always spin the exact yarn count targeted in the test procedure.
It could be added that the range of 4 to 20 end breakages is an absolute number i.e. number of end breakages for coarse counts “up to 24 Ne,” were even with the same range of the extra fine counts “up to 160 Ne.” in this respect, Ratnam and Chellamani (1999) decided that in ring spinning, the norms for end breaks per 100 spindle hours for a good working are: 25 in 20s and 30s, 16 in 40s, 12 in 60s, 80s and finer counts.
In this study, for a rapid spinning technique, many approaches were examined such as (a) spindle defects and yarn bobbin position; (b) successively varying spindle speed to select of optimum process parameters for standard testing of the Egyptian cotton, and (c) suggesting a spinning procedure for the CRI 96-spindlehour spinning test.
MATERIALS AND METHODS
Giza 80 was spun at 40s carded yarn to test the spindle error and yarn bobbin position and also, to study the varying spindle speeds, while, Giza 80 as well as Giza 86 and Giza 70, were spun into successive fine carded yarn counts 40, 50 and 60s for Giza 80, while Giza 86 and Giza 70 were spun into 70, 80, 90 and 100’s carded counts to reveal the spinning limit technique. Data on the properties of the cotton varieties are illustrated in Table 1.
The new spinning machinery
included: Compact Bale Opener “BO-C”; compact Opener “TO-C” with needle beater fitted with Chute feed and “DK-780″ carding machine working with short and long term Auto leveler; HSR 1000 draw-frame machine, working with short and long term Auto leveler. Marzoli, High-speed frame “PCX 16-A 36 spindles; Marzoli, RST1 ring and compact spinning” Olfil System” of one frame consisting of 96 spindles, was used sequentially for the preparation of the samples. Six different samples of yarns having nominal linear density of 14.8 tex (40 Ne) with ae 4.0 were prepared by varying spindle speeds from 10 000 rpm to 18 000 rpm.
End breakage
96 hours runs were made for each yarn count and the number of end breakages was recorded at 30-minute intervals during which all broken ends were pieced up. According to Louis (1961) end breakage data were sorted into two categories, one is based on the initial end breakages and the other is based on the initial and repeated end breakages, thus giving justification for not piecing the end after breakage. Furthermore, another advantage of this method is that it avoids the danger of counting repeated breakages caused by mechanical defects.
Tensile testing
Statimat ME with a testing speed of 5000 mm/min with a test length of 50 cm was used for the testing of tensile properties. An average of 120 tests for breaking load and elongation value was taken for the calculation of tenacity and breaking extension of the samples. Lea product (lea count strength product) was measured by using the Good-Brand Lea Tester.
Evenness, imperfections and hairiness testing
The Uster Evenness Tester (UT-3) was used for testing yarn evenness, number of imperfections and hairiness index with a testing speed of 400 m/min for a period of one minute. Average of three tests was taken for final results.
RESULTS AND DISCUSSION
Spindle defect
In order to study the “spindle defects” i.e. the inherent variability between machine spindles, the ring frame was divided into different six parts of the spindles. Giza 80 samples were spun on each of the 96 spindles for the machine giving 24 lea count strength per spindle/sample as shown in Table 2. The experiment revealed that the coefficient of variation in lea strength (introduced between the spindles of the ring frame) were considerable, and a C.V. % was very small (1.01 %) in extreme cases and could be neglected.
Yarn bobbin position
The first problem was to decide the position at which yarn should be spun and tested on the bobbin. With the aid of a Good-Brand Lea Tester, it was found that the lea count strength product at different positions on the bobbin spun on a frame between the pigtail to full bobbin showed insignificant differences, (Table 2). The concept of continuous development of ring spinning technology, is that the inverter drive controls and provides constancy of the yarn tension along the bobbin by smoothness of transition from the slow speed to the maximum speed at every phase of bobbin build up during start-up and vise versa during the end of the bobbin build. The following speed can be modified during the bobbin build up, according to Marzoli, RST1 report (2001):
a) Yarn tensioning speed; this speed is only used on restart in the upper position;
b) First layer speed on restart to take a complete lay:
(c) Core starting speed;
(d) End-of-formation speed:
(e) Fastening speed, and
(f) Stop positioning speed, as shown in figure 1.
Effect of spindle speed on end breaks
A major factor which limits the maximum spindle speed is the end breakage rate. An end break occurs whenever the spinning tension exceeds the yarn breaking force. End breakage rates of yarn produced from Giza 80 with various spindle speeds is given in Table 3. The data showed no effect of spindle speed on end breakage of 100 spindle/hour. Considering the above aspects, a clear understanding of the yarn tension condition prevailing during a bobbin build up becomes necessary in any attempt to increase the spindle speed by reducing the end breakage rate.
With inverter motor drives, end breaks are fewer by about 30 percent at the beginning of the doff compared to constant drive motors. End breaks are usually more at the bobbin bottom stage and so, inverter motor drives help in reducing the work load of the tension at the beginning of the doff, (Ratnam and Chellamani 1999).
Effect of spindle speed on yarn tenacity and elongation
The statistical analysis of variance supporting by least significant difference of the data pertaining to yarn lea strength is given in Table 3. While increasing spindle speeds, all possible care should be taken to ensure that yarn quality is not affected. With the increase in spindle speed, there is no appreciable change in yarn tenacity and elongation. The data show that there is small change of yarn tenacity and elongation with the change of spindle speed from 10000 up to 17500 rpm., meaning that the differences in yarn tenacity and elongation are marginal. This result is basically due to the constancy of the yarn tension along the bobbin build. This finding is not supported by Chaudhuri (2003), who stated that, at higher spindle speed, packing coefficient is higher resulting higher compactness. Higher the compactness of the yarn structure better is the fiber migration within the yarn and hence higher is the interlocking structure of fibers within the yarn. As a result yarn strength rises with the increase in spindle speed of the ring frame.
Effect of spindle speed on yarn unevenness and hairiness index
The mean values pertaining to yarn unevenness under different levels of spindle speed are tabulated in Table 3. There is an appreciable change in unevenness and hairiness index value of the yarns according to the increase in spindle speed. The data show that there is significant increase of yarn unevenness with the increase in of spindle speed, while there is a slight increase in yarn hairiness index. The reason may be due to a high centrifugal force acting on the yarn which gives more outward force of the tail end of the fiber causing formation of more protruding ends and irregularity on the yarn surface Chaudhuri (2003).
Effect of spindle speed on yarn imperfections
The mean values of yarn imperfections are given in Table 3. It is observed that the total imperfections is minimum at 10000 rpm of the ring frame spindle for the cotton variety under study, and beyond this speed the imperfections increases gradually with the increase in spindle speed. This finding was supported by Chaudhuri (2003) who reported that at higher spindle speed, the drafting force becomes higher. So, at the higher drafting force the average fiber tension at the front roller will cause an increase in the dragging out of the sliver into the front roller-nip. This dragging out of un-drafted sliver into the nip of the front roller and the subsequent retreat under the action of internal elastic force would cause an increase in the irregularity and imperfections that would offset the randomization effect of the speed.
A proposed spinning procedure for the CRI 96 spindle-hour spinning test
Confidence limits and degree of precision are calculated as follows;
Confidence limit (0.95 significant level = 1.96 X Standard Deviation / ~n
Degree of precision = confidence limit/ average X100
It could be seen from Table 4, that the degree of precision decreased markedly when total number of spindles were increased from 16 to 96. The differences between the degrees of precision for the same number of spindles are ascribed to the real differences between fiber properties of the cotton varieties “Giza 80, Giza 86 and Giza 70”. Figure 2 illustrated the potential spinning of the three cotton varieties using the number of end breakage rates within the control limits of 16 ”for Giza 80” to 12 “for Giza 86 and Giza 70.”
After many experimental trials, the following test procedure was developed starting with 40s for LS Upper Egypt cottons, 50s for LS Delta cottons and 70s for
1. Frame specification:
96 spindles with pendulum arm 45 mm diameter ring
10,000 – 18,000 rpm spindle speed range.
ELS cottons, but it can be easily adapted to evaluate the spinning performance of any cotton and yarn numbers.
2. Spinning work reported in this
investigation was done on 16 spindles.
Spinning duration was 6 hours per run.
3. Use about 50 Kg of cotton, based on
average 3 Kg per roving bobbin.
4. Select a yarn count that is estimated
to be the spinning limit, and set up the spinning frame.
5. Use a constant 14000 spindle speed
with appropriate traveler and twist multiplier according to ASTM, D2811, (1991).
6. For LS Egyptian cotton, the tests
were started at initial medium yarn count of 40 Ne, while ELS cotton, started at fine carded yarn count of 70 Ne and 100 Ne for combed yarns.
7. For this test, spin all the 16 bobbins
for 6 hours. In this respect, six different cotton varieties in the same cotton category can be spun.
8. After sufficient time of running, size
all the 16 bobbins for the actual yarn
count and set up the machine for the target yarn count.
9. Use the end breakage rates within
the control limits of 25 and 12, according to yarn count, Ratnam and chellamani (1999).
10. Spin the twelve 30- minute intervals and sum up the data, Table 5.
11. The frame should be doffed after each yarn count to test yarn quality parameters, hence each run will start with empty bobbins.
12. After the first yarn count has been run, set up the frame for another yarn count and follow a similar procedure for progressive finer yarn count by increasing yarn count in increments of 5 units.
