Dyeing

How To Use Sample Dyeing Machine For Textile Dyeing

Sample Dyeing Machine :

Sample dyeing machine is used to make a sample as per buyer’s needs. The sample dyeing machines are very popular in the industry. This kind of textile machines are  successfully applied for dyeing of various types. For example it is used for the atmospheric dyeing of substrates like fabrics, fibres, yarns at heightened liquor ratios either for development or for simulating bulk processing. Some of the types of sample dyeing machine are discussed here in this pages.

The Sample Dyeing Machine has some unique features, that includes:

1. Latest technology that uses around 16 high temperature glass dye tubes that are interchangeable.*
2. Capacity ranges from 200cc – 2000cc.*
3.Sample holders for fibres, yarns or fabrics are made of stainless steel.*
4.Electronic temperature controller that is digital controlled.*
5.Double Speed agitation.The model featured here is known as the infrared sample dyeing machine Model featured. Some of the very striking features of this model are given here:*
6.State-of-the-art unique touch screen control.*
7.Easy availability of single, double or even triple bath versions.

Jet Dyeing Machine(Fabric Dyeing machine)

We are manufacturing user friendly jet dyeing machines, fabric dyeing machinery, jet dyeing machinery, fabric dyeing machines, jet dyeing machine.

Features :

Capacity : 200-250 Kg. (Single Tube) Liquor Ratio - 1:1 (Wet Fabrics) Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Polyester, Polyester blends, Woven & Knitted Fabrics) High Temp.- Up to 140 Deg C. Fabric Speed - 300 Mtrs./Min.

Exclusive Features :
In this development, there is no fabric drive reel to move the fabric. The fabric movement by only force of water. It is economical, because of low liquor ratio it's reduce every think. It is user's friendly because comparison with long tube dyeing machine, to control the fabric movement 4 valves required. Here in this Jet Dyeing Machines and Fabric Dyeing Machine there is only one valve. Absent of reel, reduce connecting electric power, maintenance of two mechanical seal and breakdown time, if Jet pressure and reel speed not synchronized. Nearly 4000 without fabric drive reel machines are saving energy and reducing pollution in 20 countries of this planet.

Sample Jet Machines

Features :

Capacity : 10, 25 & 50 Kg.(Single Tube) Liquor Ratio - 1:3 (Wet Fabrice) Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics) High Temp. - Up to 140 Deg. C. Fabric Speed - 300 Mtr./Min.

Jet Machine With Basket

This basket is using for store the fabrics.

Other development for increase the capacity instead of basket putting Teflon rods, which increase the capacity of machine in same total machine volume, that reduces the running cost with comparison of with basket type machine.

For more details please click on "Super Economical Jet Dyeing Machine"
           

Dimension Diagram

                                                  

Specifications & Dimension are subject to change without any prior notice. For 180 Kg and 300 Kgs.

Super Jet Dyeing Machine (Fabric / Piece Dyeing Machine)

We are exporters of fabric dyeing machine and piece dyeing machine.

Exclusive Features :

CAPACITY : 300 - 400 Kg. (Single Tube) LIQUOR RATIO - 1:1 (Wet Fabric) Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Polyester, Polyester blends, Woven & Knitted Fabrics) HIGH TEMP. - UP TO 140.° C. FABRIC SPEED - 300 Mtrs./ Min. LOOP LENGTH - UP TO 3000 MTRS. IN POLYESTER FABRIC

Fully Automatics :

PLC base automation with graphical display and PID control Moderate and auto control liquor ratio. Digital level controlling system for accurate control dozing.

Teflon Rod

Dimension Diagram

Specifications & Dimension are subject to change without any prior notice 

 

 

Multi-Nozzle Soft Flow Dyeing Machine (Fabric Dyeing machine)

Devrekha's new textile and fabric dyeing plant has penetrated internationally dye-house machinery market with its new multi-nozzle soft flow dyeing machines that offers high productivity with low liquor ratio in fabric dyeing compared to the conventional dyeing machinery.

Devrekha's multi-nozzle soft flow dyeing machinery is the new age solution. The DEVREKHA Multi-Nozzle Low/High Temperature Dyeing technology works as soft flow as well as jet dyeing machine. The main advantage of this development is to increase the machine flexibility / versatility, to process all types of fabrics.

In this new technical development, the soft-nozzles have big diameter and fix nozzle has an individual flow control valve. The main nozzle is adjustable. By increasing and decreasing the gap of nozzle, flow and pressure increases and decreases as per fabric quality demand. To run this machine as a soft flow machine, increase the gap that decreases the pressure and increases water flow. At that time all three nozzles work as soft flow and water flow gets control individually by control valve as per fabric quality demand.

To run machine as a jet dyeing machine, decrease the gap of nozzle, that increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

EXCLUSIVE FEATURES

Ultra low liquor ratio – 1;1 (Wet Fabric) Number of very soft-flow nozzles No pilling effect Dye 30 to 500 g./mt.sq. fabrics (Woven & knitted fabrics) Work as a Jet Dyeing machine for polyester, cotton blend fabrics Counter flow as well as reverse flow Reduce pollution plant size High temperature up to 140 6;C. Capacity – 10 Kg. To 300 kg Work as a Soft Flow machine for Woven & Knitted Cotton Fabrics.

Specification & Dimension are subject to change without any prior notice.

DIMENSION DIAGRAM

For Better Fabric Dyeing Quality

Fabric cycle time 1 to 10 min.* Chamber capacity 100 to 300 kg* Fabric speed 100 to 500 mt./min*

          

Note : * Can adjust per fabric quality & color-chemicals.
               Specification & Dimension are subject to change without any prior notice.

Multi Nozzle Soft Flow Economical Dyeing Machine (Fabric / Piece Dyeing Machine)

We are leading exporter of fabric dyeing plant and fabric dyeing machinery.

Exclusive Features :

Ultra low Liquor ratio - 1:1 (Wet Fabric) Dye - 30 to 450 g./mt.sq. Fabrics (woven & knitted fabrics). Number of very soft-flow nozzles & jet nozzles. No pilling effect. Work as a jet dyeing machine for polyester & blend fabrics. Work as a soft flow machine for cotton fabrics. Reduce pollution plant size. No colour inlet pump (optional) - Dozing pump High temp. up to 140° C. 5. Capacity 50 to 2000kgs.

Multi Nozzle Soft Flow Machine

The DEVREKHA Multi - Nozzle Low/High temp. Dyeing technology work as a soft flow as well as jet dyeing machine. The main advantage of this development is to increase machine flexibility/ versatility to process all types of fabrics.

In this new technical development, the nozzle 3 & 4 are big diameter and fix nozzle with indviduel flow control valve. The 1st main nozzle is adjustable. By increasing and decreasing the gap of nozzle, flow and pressure will be increase and decrease as per fabric quality demand. To run this machine as a soft flow machine, increase the gap that decrease the pressure and increase water flow, at that time all three nozzles are working as a soft flow and water flow control individually by control valve as per fabric quality demand.

To run machine as a jet dying machine, decrease the gap of nozzle, that increase the pressure and decrease the water flow. That time soft-nozzle control valve are close.

Dimension Diagram

Specifications & Dimension are subject to change without any prior notice.

Capacity (Kgs.)	Chamber	Length (mm)	Height (mm)	Width (mm)
300	2	4300	4000	3850
450	3	4300	4000	4600
600	4	4400	4000	5400
900	6	4500	4200	7200
1200	8	4600	4200	8000

Atmospheric Soft Flow Dyeing Machine (Fabric / Piece Dyeing Machine)

We are engaged in manufacturing dyeing machines like atmospheric dyeing machines for dyeing the garments.

Exclusive Features :

Removable full basket. Totally tangle free operation with help of angular design nozzle & fully flotable squar pipe. Dye 30 to 500g./mtr. Sq. Fabrics (Polyester, Cotton, Woven & Knitted fabrics). Excellent & even Dyeing with low tension & perfect rinsing system. Capacity available 100kg. To 800 kg. Stirrer mechanisum. Low tension volumetric soft nozzles. Fully dismantle design. Vessel made by SS 316L. Low temp. - Up to 90° C. (Max.)

Dimension Diagram

Specifications & Dimension are subject to change without any prior notice.

Capacity (Kgs.)	Chamber	Length (mm)	Height (mm)	Width (mm)
300	2	4300	3600	3050
450	3	4300	3600	3675
600	4	4300	3600	4300
750	5	4300	3600	5000
900	6	4300	3600	5650

HT. HP Soft Flow Dyeing Machine

We are manufacturing soft flow machines, soft flow fabric dyeing machine, soft flow machinery, soft flow fabric dyeing machinery.

Exclusive Features :

Lowest liquor ratio. Reduce colour & chemicals. Reduce steam consumption. Reduce electricity. Tangle free operation. Online washing system. Inner flow dyeing system. No rope marks, no pilling effect, no hairiness.

Standard Features :

Dye 30 to 450 g./mt.sq. Fabric (cotton woven, cotton knit and its blends) Cup type very soft flow nozzle with low pressure higher flow design. Online filter design for easy cleanup even during the process with extra replaceable filter mesh. Specially design vessel cleaning system by SS spraying nozzles. Fabric drive reel with A.C. Motor & Frequency controller. S.S. Control Panel with rotary switch, Emergency stop, Fabric speed indicator, Hotter & moderate operation panel. PTFE Teflon sheet in basket. Vessel made from AISI SS 316 L.

Technical Data :

Capacity - 10kg. to 2000kg.< Maximum working temp. 140° C. Maximum working pressure 4 kg./cm².

Otional Features :

Colour Kitchen system with Agitators & Actuators with direct dosing system for colour preparation and dye dispensing / dosing. Double filter system. Fully automatic system with PLC & Electromagnetic flow meter. · Seam Detector. Frequency controller for Main motor. Stirring system in colour tank.

Dye Kitcken With Accessorys (Otional)

Dye Kitchen Specially designed for the dissolving & preparation of dyes chemical & auxiliaries & transfer of the dissolved media to the single dyeing machine. Available in difference stage of automation with optional accessories like Stirrer & Dosing pump combined usage with programs. Manufactured from high quality stainless steel, to suit all machine types' capacities with flexible combination of tank size & number of satisfy all process requirement & future requirement.

Specifications & Dimension are subject to change without any prior notice.

Weight Reduction / Mercerisation Machine (Scouring Machine With Caustic Recovery System)

We are dye machine manufacturers, dye machine suppliers, dye machine wholesale.

Exclusive Features :

Low tension volumetric soft nozzle Totally tangle free operation with help of angular design nozzle & fully flow square pipe. Excellent & even reduction with low tension & perfect rinsing system Moderate and auto control liquor ratio PLC base automation with graphical display and PID control (if required) Digital level controlling system for accurate control dozing Fully automatic and semi automatic version available Stirrer mechanism in caustic addition tank Easily removable filter & heat exchanger Low temp. -up to 90 6;C. (Max.) Vessel made by SS 316 L

Fully Automatics :

PLC base automation with graphical display and PID control Moderate and auto control liquor ratio. Digital level controlling system for accurate control dozing.

Dimension Diagram

Capacity					(A)	(B)	(C)
(Chamber)				(kgs)	mm/inch	mm/inch	mm/inch
2				200	4300/178	3825/150	2230/87
3				300	4300/178	3825/150	2700/160
4				400	4300/178	3825/150	3165/125

Specifications & Dimension are subject to change without any prior notice 

 

 

Rapid Jet Dyeing Machine (Fabric / Piece Dyeing Machine)

We are manufacturing rapid jet dyeing machine, textile dyeing machine, rapid jet dyeing machinery and textile dyeing machinery.

Economical Long Tube Rapid Jet Dyeing Machine
Even difficult materials that allow processing by soft flow jet dyeing machines are dyed smoothly in this method. For example. M/s – Alignment of lining can be prevented. Most suitable direct fabric and multiple materials such as non- – woven and blended materials etc.

Vastly Improved Smother Running Condition
Dyeing of Micro – fiber lower liquor ration (lower than 1.8) reducing of running coat and total water consumption with effluent treatment cost.

Running at stable, Lower tension
No more clogging up in the back of the chamber at room temperature to get better result of Bo-finish & of shirting & suiting also.

Our latest design required slop on rear construction improves smother fabric transportation and stable loading condition to get tangle free operation during the low & high temp. Process.

Low liquor ration dyeing
More uniform circulation and better liquid better separating structure contributes to stable and lower tension running while process.

Exclusive Features :

Liquor ration – 1:5 to (Wet Fabrics) Adjustable ball type nozzle. Main vessel & basket – SS 316 L Motor – 10 HP, To 15 HP Fabric drive reel with A.C Motor & Frequency controller. High temp. Upto 140°C Working pressure – 4Kg. / Cm² Capacity. 25 to 200 Kg

Dimension Diagram

Capacity (Kgs)	(A) mm/inch	(B) mm/ inch	© mm/ inch)
100	8000/315	1700 / 67	3000/ 118
150	11250/443	1700 / 67	3000/ 118
200	12500/492	1700 / 67	3000/ 118

 

Relax Rotary Drum Machine

This Relax rotary drum washer machine, rotary drum washer, rotary drum machine, relax rotary drum washer which are especially developed shrinking process for bulkiness and gooji effect on synthetics fabric. Also able to process like sizing, scouring & creasing. Process can be done in high temperature high pressure. Fabric is loading from front door in inside specially developed octagonal basket and that basket rotating forward & reverse direction with the help of inverter.

Exclusive Features :

High temp. up to 140° C. Working pressure - 4 Kg./cm² Capacity - 200 kg. / 400 kg. Main Vessel & Basket - SS 316 L Motor - 10 HP., With A.C. Drive Planetary Gear Box Also can druming without bags / with bags.

Dimension Diagram

Programmer for Dyeing Machine for Semi Automatic Operation

FEATURES

Time temperature profile (ramp& soak) for controlling the rate of rise & fall during thermoregulation also hold time Automatic operation of heating ,cooling, pressurization and depressurization Feather touch keypad for easy operation and flexible programming 25 recipe with 16 step each can be permanently stored Seven segment display

Programmer for Dyeing Machine for Partly Automatic Operation

FEATURES

Suitable for automatic operation of the main vessel (only main vessel or kier) Automatic function of filling main vessel drain main vessel &rinsing using level switches Time temperature profile (ramp& soak)for controlling the rate of rise & fall during thermoregulation also hold time Pressurization& depressurization of main vessel (kier) Operator call with message (load, unload, check ph prepare tank, add chemicals, add dyes etc) 16*2 lcd display with simple english message command for easy understanding for operator 1rtd +8 digital input +8 digital output(standard configuration) expandable to 32 di & 32 do 35 recipe of 99 step each can be permanently stored 2 analog input card can be expanded (4 to 20 ma ) for level transmitter instead of level switches (optional) 2 analog output card can be expanded (0 to 10vdc or 4 to 20 ma ) for pump & inside winch speed control (optional) Separate individual card for digital input, digital output and expandable analog input & analog output Special card for filling main vessel with flow meter for precipice batching of water (optional)

Programmer for Dyeing Machine for Fully Automatic Operation

FEATURES

Suitable for automatic operation of the main vessel (only main vessel or kier) as well as color tanks Automatic function of filling main vessel drain main vessel &rinsing using level switches Automatic function of color tank like fill ct, drain ct, mv to ct, ct to mv(inject ct) ,dosing ct etc. Time temperature profile (ramp& soak)for controlling the rate of rise & fall during thermoregulation also hold time Pressurization& depressurization of main vessel (kier) Operator call with message (load, unload, check ph prepare tank, add chemicals, add dyes etc) 20*4 lcd display with simple english message command for easy understanding for operator 1rtd +8 digital input +16 digital output(standard configuration) expandable to 64 di&64do 35 recipe of 99 step each can be permanently stored 4analog input card can be expanded (4 to 20 ma ) for level transmitter instead of level switches (optional) 4analog output card can be expanded (0 to 10vdc or 4 to 20 ma ) for pump & inside winch speed control(optional) Separate individual card for digital inputs, digital outputs and expandable analog inputs & analog outputs Special card for filling main vessel with flow meter for precipice batching of water (optional)

Feature of Controller for Dyeing Machine Control

FEATURES

Touch screen controllers with windows ce : robust operating system tailored for industrial applications sedo-treepoint (make) Reducing the process time by using parallel programming instead of sequential programming Logging of temperature curve,functions,alarms & visualization of process on controller Support of multi language more then 10 Internet technology(integrated web server) for remote access from any pc in the plant network via microsoft internet explorer USB interface : for in expensive devices like memory keys (copy/save programs) and other pc peripherals Ethernet tcp/ip network :link to central system & other dye house system(optional) Storage of a virtually unlimited number of dyeing programs Possible to integration with chemical dispensing &dye kitchen (optional) Also can provide mini or central supervisory& monitoring system for multiple machine as per customer requirements (optional)

PROCESS FEATURES

In the filling process keeping the liquor ratio constant for the whole batch using electromagnetic flow meter and differential pressure type level transmitter Exact temp gradient control using modulating control valves with electronuematic positioner Programmable automated dosing of dyes & chemicals with different curves (linear, progressive &degressive) Also possible under ht condition (using metering pump ,inverter &analog level sensor) (optional) Differential pressure control using main pump inverter& dp pressure sensor (optional) Seam detector for seam catching ,cycle time study & circulation control (optional) Rinsing different type (counter,time,interval,oscillation) as per use requirement 3 different fill valve (soft, cold ,hot) & 3 drain user selectable Jet washing system for washing main vessel (kier) without filling the whole vessel gives good amount of water &energy saving Adding 1 stock tank+ 1additional tank can reduce the process time & energy with parallel programming function (optional) Power drain for fast draining of the main vessel(kier) using main pump(optional) Combined rinsing & cooling facility for main vessel (optional) On line ph-tds indication & control system(optional)

PANEL FEATURES

Separate mcbs for all motor & control Separate inverter for mainpump, inside winch, platting, dosing etc. Separate choke for each inverter Spacious panel for easy working and maintaining All electrical accessories standard make Schneider make (switchgears, mcbs, pushbuttons, selector switches), Lapp make (power cable & screen cable ,lugs) Phoenix make (connectors) Honeywell make (control relays &limit switches) Hensel make (pushbutton stations) Control transformer for 230 vac control 2 separate 24vdc smps for plc and other controls Inside winch & main pump speed indicator on the main push button station with speed control facility for easy operation for the operator Led indicators for all valves and motors for easy diagnosis of its on / off Entanglement annunciating device by monitoring the inside winch motor current continuously and giving an alarm in abnormal condition

SAFETY FEATURES

• Limit switches for filter& door
• Separate pressure switches for overpressure alarm depressurization of main vessel(kier)
• Air inlet pressure failure alarm
• Stand by extra temperature controller
• On operation possible in pressurization mode that can create any hazard to operator or staff
• Tower lamp for indication of operator call, alarm, running for operator visible from distance
• Over pressure alarms hotter
• Over temperature alarms